Lead Mechanical Engineer, Horsham

Lead Mechanical Engineer

Aerospace Engineering Environment

An exciting opportunity has arisen for a skilled Lead Mechanical Engineer to join a specialist engineering workshop supporting the assembly, overhaul, repair, and testing of high-precision mechanical systems used within the aerospace sector.

This position is ideal for an experienced mechanical professional who enjoys hands-on engineering work, problem-solving, and working with complex mechanical assemblies including gearboxes, hydraulic systems, and safety-critical components.

The Role

Working within a quality-driven workshop environment, you will be responsible for the disassembly, inspection, repair, overhaul, assembly, and testing of precision mechanical assemblies to strict engineering and regulatory standards.

You will also play a key role in troubleshooting legacy components, improving repair processes, and supporting workshop operations to ensure the highest standards of workmanship and compliance are maintained.

Key Responsibilities

• Disassemble and inspect mechanical assemblies to assess wear, damage, and serviceability
• Carry out precision repairs, overhaul activities, and reassembly work to tight tolerances
• Interpret and follow technical drawings, maintenance manuals, and engineering documentation
• Assemble integrated mechanical systems ensuring correct alignment, fit, and function
• Conduct functional testing of hydraulic and pneumatic assemblies where applicable
• Record repair activity, test results, and workshop documentation accurately
• Support fault finding and root cause investigations on complex mechanical systems
• Ensure tools, equipment, and processes comply with quality and calibration standards
• Maintain high standards of safety, housekeeping, and regulatory compliance
• Restore assemblies and components to an overhauled operational and cosmetic standard

Requirements

• Proven experience in mechanical assembly, repair, overhaul, or precision engineering
• Strong understanding of mechanical principles, tolerances, and assembly techniques
• Experience working with gearboxes and mechanical drive systems
• Knowledge of small hydraulic systems and basic fault diagnosis
• Ability to read and interpret technical engineering documentation
• Strong attention to detail and commitment to high-quality workmanship
• Comfortable working independently and within a close-knit engineering team

Desirable Experience

• Aerospace, aviation, automotive, marine, defence, or other regulated engineering environments
• Experience working with safety-critical components or assemblies
• Familiarity with workshop quality systems, audits, and calibration control
• ERP/MRP system experience and confidence using reporting tools such as Excel
• Understanding of 5S or lean workshop practices

Personal Attributes

• Methodical and quality-focused
• Strong problem-solving ability
• Hands-on and technically minded
• Able to work to strict procedures and tight tolerances
• Positive team player with a proactive attitude

This is an excellent opportunity to join a specialist engineering business offering a varied and technically challenging role within a supportive workshop environment.